Red Meat Rendering

Crusher, type Dyno I

Crusher, type Dyno I
The crusher is a very sturdy machine, especially developed to crush slaughter house by-products.
The crusher serves as a mincer, reducing the volume to an acceptable size for further treatment.
The maximum size leaving the crusher is
50 x 50 mm. The achieved capacity is
10 to 15 tons hourly for slaughter house
by-products.
Wear and eventual breakdown is mostly depending on the presence of metal in the offals.
The  crusher is equipped with protection covers on all moving parts.
Motor  35 kW

Crusher discharge conveyor
Made in mild steel with U-shaped trough.
Completed with cover
Diameter 300 mm with 300 mm pitch.
Length : ± 2m.
Including geared motor 1,5 kW.

Batch cooker feeding conveyor with hopper
Made in mild steel with U-shaped trough.
Completed with cover
Diameter 300 mm with 300 mm pitch.
Length : ± 8m.
Including geared motor 4,5 kW.
 
Batch cooker,  volume 5.400 L
Batch capacity : ± 3 tons of crushed slaughterhouse by-products.
The  cooker  consists  of  a  cylindrical  mild steel shell with outside a welded mild steel jacket and inside a horizontal mild steel agitator.
The shell is steam heated ( max. working pressure 6 bar).
On both the end parts of the batch cooker, rear as well as front, strong steel supports are mounted to assure the perfect axial setting of the agitator.
On the rear part, a shaft mounted gearbox with motor 30 kW, is mounted.
Completed with drive guard.
The bronze stuffing box flanges, sliding on carbonized and ground steel bushings, assure a perfect seal of the agitator shaft.
The shell is mineral wool covered with stainless steel cladding.
The machine is supplied with pressure test certificate.

Shut off valve
(for loading gate of the batch cooker)
Manually operated shut off valve.

Set of valves and accessories for the steam supply
Steam valve for shell
Safety valve for shell
Safety valve for inside
Steam trap, sight glass, non-return valve and strainer for condensate
 
Water jet condenser
Cyclone shaped condenser with water jet system to condens the vapours coming out of the batch cooker.
Executed in SS

Cooker discharge/press feeding bin
Manufactured of mild steel plates with reinforcing ribs.
On the bottom of the container is one conveyor,  dia. 250 mm.
Equipped with a 2,2 kW motor and variable speed control unit.

Balance tank, ± 50 L with tallow pump
Pump, centrifugal type with open impeller
Motor 1,1 kW.

Screw press feeding conveyor
Made in mild steel with U-shaped trough.
Completed with cover
Diameter 250 mm
Length : ± 4m.
Including geared motor 1,5 kW.

Screw press feeding chute with permanent magnet
 
Screw press,  capacity : ± 1 ton per hour, for de-fattening of the greaves.
Mono-block type machine with a sturdy welded steel body.
The gearbox, specially designed for screw presses, is driven by a motor with V-belts and pulleys transmission and is constructed to resist the dynamic and static forces to which it is submitted.
The screw press basket, especially designed for large production, is built into two identical parts, and opens towards both sides of the machine. This enables easy and comfortable access for disassembly and replacing of worn out parts.
The shaft consists of sectional flights, mounted on a special alloy main shaft.
The flights mounted on the shaft are made of alloyed steel and are armoured with a highly wear resistant material.
Motor  45 kW

Balance tank, ± 50 L with tallow pump
Pump, centrifugal type with open impeller
Motor 1,1 kW.
 
Screw press discharge conveyor
Made in mild steel with 5 mm thick U-shaped trough.
Completed with cover
Diameter 250 mm
Length : ± 5m.
Including geared motor 1,1 kW.

Cracklings curing bin with hammer mill feeding conveyor
Manufactured of mild steel plates with reinforcing ribs.
On the bottom of the container is one conveyor,  dia. 250 mm.
Equipped with a 1,5 kW motor and variable speed control unit.

Hammer mill, type 400R
Designed for milling the cracklings.
Dynamically balanced rotor assembly on ball bearing directly connected to the motor by means of a flexible coupling.
Motor 30 kW.
Rotating hammers in hardened steel, easily replaceable.
The perforated screen is available in different sizes depending on the clients wishes.
Machine base and body are executed in mild steel secured on rubber dampers for best possible machine stability.

Hammer mill discharge conveyor with manual bagging system.
Made in mild steel with 5 mm thick U-shaped trough.
Completed with cover
Diameter 250
Length : ± 3m.
Including geared motor 1,1 kW.

Tallow T-screen
The unit would be manufactured with a mild steel fully welded casing and supplied complete with one material discharge chute and one liquid discharge outlet.
The screen inlet is fitted to a distribution weir to allow for an even distribution of material over the screen. The screen is a curved screen manufactured in carbon steel throughout, the profile is wedge wire with a 1,5mm aperture.

Fat decantation tank, volume ± 1 m3
Made of mild steel tank with conical bottom. The bottom is provided with a shut off valve.

Balance tank, ± 50 L with tallow pump
Centrifugal type with open impeller
Motor 1,1 kW.

Equipment pre-assembly in the workshop
In order to avoid engineering mistakes and prevent any problems on site, the machinery will be pre-assembled in our work shop before dispatch